Please log in here to access all benefits, including promotional discounts and faster checkouts.

Robert Charles Piloted Microstop Countersink - Removable Pilot - Threaded Shank - 5/32 Pilot Dia - 3.5mm Pilot Shank Dia - 120°

Robert Charles Piloted Microstop Countersink - Removable Pilot - Threaded Shank - 5/32 Pilot Dia - 3.5mm Pilot Shank Dia - 120°

SKU:D3.96-120-10

The Robert Charles Piloted Microstop Countersink – Removable Pilot – Threaded Shank is a precision countersinking tool engineered for accurate depth control and repeatable finishes. Its compact, ... Read more ↓
P
M
K
N
S
H
Pilot Diameter5/32
Pilot Shank Diameter3.5
Inclusive Angle120
Cutter Diameter10.00
View all specifications ↓
£47.40
Prices shown ex. VAT
2–3 days estimated lead time — subject to availability
View Other Sizes →
Free delivery over £50 ex VAT
Secure checkout
14-day returns
30+ years expertise
Klarna
Pay in 3 interest-free instalments. No extra cost if paid on time. 18+ only.
Learn more about Klarna
Speak to our team
01732 887334
Mon – Thurs 8:30 – 17:30 · Fri 8:30 – 16:30

Description

The Robert Charles Piloted Microstop Countersink – Removable Pilot – Threaded Shank is a precision countersinking tool engineered for accurate depth control and repeatable finishes. Its compact, robust design makes it ideal for aerospace, engineering, and precision assembly applications where consistent countersink depth matters. The tool features a removable pilot for quick size changes without losing alignment, and a 120° countersink angle that delivers clean, flush results across a variety of materials.

Pilot diameter: 5/32" with a 3.5 mm pilot shank diameter ensures flexible use across hole sizes while keeping the tool precisely aligned for each operation.

  • Removable Pilot for Flexible Hole Sizing: Swap pilots quickly to cover different hole sizes without changing tools, while maintaining exact alignment for consistent countersink depth.
  • Threaded Shank for Secure Microstop Integration: Tight, reliable fit into compatible microstop cages reduces runout and supports repeatable depth control throughout production runs.
  • 120° Countersink Geometry for Clean, Uniform Finishes: Delivers smooth, burr-free countersinks with consistent depth across materials, reducing rework and improving surface quality.

Designed for durability and dependable performance, this countersink helps streamline workflows, shorten setup times, and produce professional results batch after batch. Its removable pilot and secure threaded connection make it a trusted choice for demanding, precision-driven tasks where every hole matters.

Part Numbers

Protool Part Number
D3.96-120-10
Brand
Robert Charles
Category
Countersinks
No downloads are attached to this product yet.
Need cutting data? Call 01732 887334 or email sales@protool-ltd.co.uk.
Delivery

Free UK mainland delivery on orders over £50 ex VAT. In-stock items ordered before 4:30pm are dispatched the same working day. Full delivery information.

Returns

14-day returns on unused stock items in original packaging. Special-order and bespoke tooling is non-returnable. Read our returns policy.

Technical Support

Over 30 years of machining experience behind the counter. Call 01732 887334, Mon–Thurs 8:30–17:30, Fri 8:30–16:30.

Trade Accounts

Credit accounts, contract pricing and scheduled call-off orders available for trade customers. Apply for an account.

What time are Protool open?

We are open Monday to Friday between 8:30am and 5pm.

Do you offer Free Next Day delivery?

Yes! We offer Free Next Day delivery via Royal Mail Tracked 24 on all orders over £50 ex VAT*. We also offer Free DPD Local Next Day delivery on all orders over £100 ex VAT*.

We also offer the following:

  • Royal Mail Tracked 24 — £5.90 (FREE on orders over £50 ex VAT*). Order before 4:30pm for next day delivery. No signature required.
  • DPD Local Next Day — £8.00 (FREE on orders over £100 ex VAT*). Standard next day delivery to UK mainland addresses.
  • Royal Mail Special Delivery — £12.50. Guaranteed delivery before 1pm the next working day.
  • DPD Saturday Delivery — £25.00. Must be ordered on Friday before 4pm. Pre-12pm delivery.

For delivery to Scottish Highlands & Islands, Northern Ireland, Republic of Ireland, or overseas locations, additional charges apply. Please see our delivery page for full details, or call us on 01732 887 334.

*T's & C's and exclusions apply. Please see our delivery page for more information on all our services.

Ask our technical team about this tool

Not sure if this is the right tool for your job? Ask us about speeds and feeds, material suitability, holders or alternatives — 30+ years of machining experience on the other end.

Prefer to talk? Call 01732 887334 — Mon–Thurs 8:30–17:30, Fri 8:30–16:30.

Full Range: Robert Charles Piloted Microstop Countersink - Removable Pilot - Threaded Shank

View full collection →

You are viewing D3.96-120-10. Click any other SKU to view its full details.

Product SKUPilot DiameterPilot Shank DiameterInclusive AngleCutter DiameterNumber of FlutesThreadPriceStock Order
D2.38-90-10 3/322.39010.002M6X1£47.40 2-3 days
D3.17-90-10 1/82.59010.002M6X1£47.40 2-3 days
D3.96-90-10 5/323.59010.002M6X1£47.40 2-3 days
D4.76-90-10 3/163.59010.002M6X1£47.40 2-3 days
D4.76-90-14 3/1649014.002M8X1£59.25 2-3 days
D6.35-90-14 1/449014.002M8X1£59.25 2-3 days
D7.94-90-17 5/1659017.003M8X1£74.26 2-3 days
D9.52-90-21 3/859021.003M8X1£79.00 2-3 days
D2.38-100-10 3/32210010.002M6X1£39.50 2-3 days
D3.17-100-10 1/82.510010.002M6X1£39.50 2-3 days
D3.96-100-10 5/323.510010.002M6X1£39.50 2-3 days
D4.76-100-10 3/163.510010.002M6X1£39.50 2-3 days
D4.76-100-14 3/16410014.002M8X1£50.56 2-3 days
D6.35-100-14 1/4410014.002M8X1£50.56 2-3 days
D7.94-100-17 5/16510017.003M8X1£66.36 2-3 days
D9.52-100-21 3/8510021.003M8X1£72.68 2-3 days
D2.38-120-10 3/32212010.002M6X1£47.40 2-3 days
D3.17-120-10 1/82.512010.002M6X1£47.40 2-3 days
D3.96-120-10 Viewing5/323.512010.002M6X1£47.40 2-3 days
D4.76-120-10 3/163.512010.002M6X1£47.40 2-3 days
D4.76-120-14 3/16412014.002M8X1£58.46 2-3 days
D6.35-120-14 1/4412014.002M8X1£58.46 2-3 days
D7.94-120-17 5/16512017.003M8X1£74.26 2-3 days
D9.52-120-21 3/8512021.003M8X1£79.00 2-3 days

Other sizes in this range

with tools we think you'll like
All 24 →